Minions' Fart Gun Prop for Universal Studios Singapore

Project Overview

This case study showcases our collaboration with ​Universal Studios Singapore​ to create a functional replica of the iconic ​Fart Gun​ from the Minions franchise. The project required precise engineering to deliver a ​screen-accurate prop​ that reliably produces ​synchronized fart sounds and smoke effects​ within an extremely compact form factor.

  • Client:​​ Universal Studios Singapore

  • Project:​​ Functional Fart Gun Prop

  • Key Features:​​ Smoke effect, synchronized sound, compact design

  • Primary Challenges:​​ Miniaturization of mechanisms, perfect audio-visual synchronization, high-quality finish

  • Project Timeline:​​ 2025

The Challenge: Precision Engineering in Miniature

The main challenge was creating a believable, functional prop that matched the film's visual comedy while meeting strict performance requirements. Key constraints included:

  • Extremely limited internal space​ for mechanisms

  • Perfect synchronization​ between sound and smoke effects

  • Durability​ for daily use in theme park environment

  • High-quality finish​ matching screen appearance

Our Innovative Solutions

1. Compact Mechanism Design

We developed a ​custom miniaturized smoke system​ that fits within the gun's slender barrel. The sound module was engineered to work in ​perfect sync​ with the smoke mechanism, creating the signature comedic effect.

2. Advanced Fabrication Techniques

Using ​high-resolution 3D printing, we achieved the prop's complex curved geometry while maintaining structural integrity. The printing process allowed for ​precise internal channels​ for smoke distribution.

3. Professional Finish

The prop underwent an ​advanced painting process​ including:

  • Base coating​ for optimal adhesion

  • Detailed airbrushing​ for color accuracy

  • Professional clear coating​ for durability

4. Reliability Engineering

We implemented ​redundant systems​ for critical components and designed for ​easy maintenance, ensuring the prop can withstand heavy daily usage in the theme park environment.

Results and Impact

The delivered Fart Gun prop successfully:

  • Achieved ​perfect synchronization​ of sound and smoke effects

  • Met all ​size and weight specifications

  • Delivered ​screen-accurate appearance

  • Provided ​reliable performance​ for daily park operations

Universal Studios Singapore reported excellent guest reception, with the prop enhancing the immersive Minions experience and providing memorable photo opportunities.

Core Competencies Demonstrated

  • Miniaturized Engineering:​​ Overcoming spatial constraints through innovative design

  • Multi-sensory Integration:​​ Seamlessly combining audio and visual effects

  • Rapid Prototyping:​​ Leveraging advanced manufacturing techniques

  • Theme Park Durability:​​ Engineering for reliability in high-use environments