Minions' Fart Gun Prop for Universal Studios Singapore
Project Overview
This case study showcases our collaboration with Universal Studios Singapore to create a functional replica of the iconic Fart Gun from the Minions franchise. The project required precise engineering to deliver a screen-accurate prop that reliably produces synchronized fart sounds and smoke effects within an extremely compact form factor.
Client: Universal Studios Singapore
Project: Functional Fart Gun Prop
Key Features: Smoke effect, synchronized sound, compact design
Primary Challenges: Miniaturization of mechanisms, perfect audio-visual synchronization, high-quality finish
Project Timeline: 2025
The Challenge: Precision Engineering in Miniature
The main challenge was creating a believable, functional prop that matched the film's visual comedy while meeting strict performance requirements. Key constraints included:
Extremely limited internal space for mechanisms
Perfect synchronization between sound and smoke effects
Durability for daily use in theme park environment
High-quality finish matching screen appearance
Our Innovative Solutions
1. Compact Mechanism Design
We developed a custom miniaturized smoke system that fits within the gun's slender barrel. The sound module was engineered to work in perfect sync with the smoke mechanism, creating the signature comedic effect.
2. Advanced Fabrication Techniques
Using high-resolution 3D printing, we achieved the prop's complex curved geometry while maintaining structural integrity. The printing process allowed for precise internal channels for smoke distribution.
3. Professional Finish
The prop underwent an advanced painting process including:
Base coating for optimal adhesion
Detailed airbrushing for color accuracy
Professional clear coating for durability
4. Reliability Engineering
We implemented redundant systems for critical components and designed for easy maintenance, ensuring the prop can withstand heavy daily usage in the theme park environment.
Results and Impact
The delivered Fart Gun prop successfully:
Achieved perfect synchronization of sound and smoke effects
Met all size and weight specifications
Delivered screen-accurate appearance
Provided reliable performance for daily park operations
Universal Studios Singapore reported excellent guest reception, with the prop enhancing the immersive Minions experience and providing memorable photo opportunities.
Core Competencies Demonstrated
Miniaturized Engineering: Overcoming spatial constraints through innovative design
Multi-sensory Integration: Seamlessly combining audio and visual effects
Rapid Prototyping: Leveraging advanced manufacturing techniques
Theme Park Durability: Engineering for reliability in high-use environments

